Origin: Taizhou Huangyan Business: injection mold, blow mold mold process: plan approval process --- --- --- preparation mold machining mold core processing --- --- --- electrode machining mold parts processing - - Inspection --- Assembly - fly mode --- --- tryout production and processing equipment: CNC milling, engraving, EDM, wire cutting, drilling, grinding, CNC machining center ordinary milling capacity: mold design, mold manufacturing and injection molding mold material: P20,718,718H, 2738,2316, S136, and so a variety of materials for you to choose the mold is generally recommended to use 718, Shanghai Baosteel P20 material (since 718, Shanghai Baosteel P20 through our company's mold making process not only can improve the life of the mold, can also increase the surface gloss of the injection mold out of the product, but will not flash / flash) mold:. 45 #, LKM Steel hardness: HRC30-32 cooling system: optimal design water cycle, increase productivity, reduce your costs mid-treatment: quenching, post-processing to improve the hardness: nitrogen - nitriding temperature is low, the deformation is small, no need for quenching high surface hardness (greater than HV850) and wear good mold design mold design is the premise of a pair of qualified mold manufacturing, the company's technology department has professional designers and product stylists mold structure, have more than 8 years of work experience, you can die structure and product structure analysis of all aspects (including: mold stripping slope, the epitome of the product surface, gating system design, the design of the exhaust system, the design of the cooling system, etc.) The main problem with these molds are most susceptible to the city repeated test mold structure design. Double Bay has a full range of processing equipment, including eight CNC milling (including a high-speed milling, precision can reach 0.1mm), 3 EDM can reach 0.1mm, 4 sets of carved (one slope carving), 3 Large drilling, 4 Wire, a surface grinder can reach 0.02mm, a milling machine, injection molding machine 5. Mold cooling system design of the cooling system design is a relatively cumbersome work, that is, to consider the uniformity of the cooling effect and cooling, but also consider the cooling system to determine the exact location and size of the mold on the overall structure of the impact of the cooling system; emphasis moving parts such as mold or cooling inserts; cooling side slider and side cores; use of standard components designed and cooling cooling element. I started in the mold design analysis of these series of questions, the way mold using recycled water to flow in every part of the mold, reducing the cooling time of injection time, improve production efficiency and greatly reduce production costs. Mold Mold maintenance repair and maintenance is more important than the mold, the more the number of mold maintenance, shorter its life; and mold maintenance, the better their life will be longer. Three main points mold maintenance; routine maintenance 1. Die: The various moving parts such as thimble, line position, guide posts, guide sleeve refueling, clean the mold surface, carrying water sparse Road, which is a day to maintain the mold production a. 2. Regular maintenance: regular maintenance beyond routine maintenance should include cleaning exhaust ducts, charred bits plus trapped gas exhaust, damage, wear parts and other amendments. 3. Appearance and maintenance: the outer mold base coat of paint to prevent rust, when the lower die, will die dynamic model should be coated with anti-rust oil, when the mold is closed tightly save to prevent dust from entering the cavity. Double Bay Technical requirements: 1. Product molding process, the mold structure and production process analysis. Guarantee die life up to one million times. 2. Complete mold structure must be designed and machined parts and made assembly requirements and the requirements of the injection molding process. 3. Resulting in the appearance of plastic parts quality defects (such as shrinkage, etc.) or mold structural problems (such as sub-surface setting, gate set, die life can not guarantee that such issues). 4. Appearance mold: Mold appearance must ensure that no rust, no hit marks, no defects and other modules handling defects. 5. Die Transportation: Transportation must be fitted with mold clamping piece, packing strong, rust. 6. Mold Information: mold delivery, we must provide a set of molds wearing parts and maintenance references. NOTE: mold in the production process, we want to provide customers die each week progress and photographed service: 1 year warranty mold, mold free maintenance during the warranty period the unit: a single product for the general (deputy), complementary products (sets) mold manufacturing cycle: usually 45 days or 60 days (45 days post-like, 60 days post-mode) mold life: not less than 50 million times.